Three-Layer Polyethylene Steel Pipe Liquid Coating Blasting anti-corrosion pipe Line Machinery
Description
3LPE coating processing line is to make anti-corrosion of kinds of steel pipes, such as single layer FBE, double layer FBE, double layer PE, double layer PP and 3PE.
Application
The coating technology allows to obtain the anticorrosive three-layer polyethylene/polyetylene coating, which consist of:
Epoxy layer,
Copolymer layer (bonding agent),
Polyethylene/polypropylene layer.
Main Equipment List
| No. | Name | Set |
| A. Derusting Equipment |
| 1 | Pipe conveyor | 1 |
| 2 | Shot Blasting machine | 1 |
| 3 | Cyclone Dust Collector | 1 |
| 4 | Catridge dust collector | 1 |
| 5 | Centrifugal exhaust fan | 1 |
| 6 | PLC control system | 1 |
| B. Coating equipment |
| 1 | Conveyor | 1 |
| 2 | Heating device | 1 |
| 3 | Powder spraying device | 1 |
| 4 | Cooling Spray equipment | 1 |
| C.Platform |
| 1 | Steel pipe platform | 1 |
| 2 | Post-rust removal transition platform | 1 |
| 3 | Hydraulic Equipment | 3 |
The coating is applied on steel pipes of diameters from 159 mm to 1420 mm and length from 6 m to 18 m. Properties of applied coatings comply with the following stan- dards:
EN-PN ISO 21809,
DIN 30670,
DIN 30678,
NFA 49-710,
EN-PN 10285.
The anticorrosive coating consists of the following layers:
Epoxy layer of minimum thickness of 80 μ M,
Copolymer layer of minimum thickness of 250 μ M,
Polyethylene layer of minimum thickness between 1, 8 mm and 3, 7 mm or polypropylene layer of minimal thickness between 1, 8 mm and 2, 5 mm.
"FERRUM" S. A. Manufactures coated steel pipes in diameter from 159 mm to 1420 mm and length from 6 m to 18 m. We provide coating services with reference to pipes delivered by our custo- mers.
Coating gradeCoating typeCoating thickness depending on the pipe outer diameter [mm]
159 - 273323, 9 - 457508 - 559610 - 762813 - 1420
PolyethyleneN-n, S-n22, 22, 52, 53
N-v, S-v2, 72, 93, 23, 23, 7
Polypropylenestandard22, 22, 22, 52, 5
Note: For the diameters over 1420 mm "FERRUM" S. A. Can make coating by polyethylene tapes acc. To DIN 30672 class B30, C30 and C50.
N-n, N-v coating with low density polyethylene (LDPE) or medium density polyethylene (MDPE) with regular n and reinforced v thickness
S-n, S-v coating with high density polyethylene (HDPE) with regular n and reinforced v thickness
Anticorrosive coating 3LPE/ 3LPP according to PN-EN ISO 21809-1 is composed of:
Epoxy layer of minimum 125 μ M thickness,
Copolymer layer of minimum 150 μ M thickness,
Polyethylene or polypropylene layer from 1, 8 mm to 4, 7 mm.
Layer thickness
C kg/mKlasa A1Klasa A2Klasa A3Klasa B1Klasa B2Klasa B3Klasa C1Klasa C2Klasa C3
≤ 151, 82, 12, 61, 31, 82, 31, 31, 72, 1
15≤ C ≤ 502, 02, 43, 01, 52, 12, 71, 51, 92, 4
50≤ C ≤ 1302, 42, 83, 51, 82, 53, 11, 82, 32, 8
130≤ C ≤ 3002, 63, 23, 92, 22, 83, 52, 22, 53, 2
300 < C3, 23, 84, 72, 53, 34, 22, 53, 03, 8
The coating manufacturing process consists of the following operations:
The surface blast cleaning to Sa 2 1/2 acc. To ISO 8501-1,
The electrostatic spraying of epoxy powder onto a heated pipe,
Wrapping a pipe with extruded copolymer,
Wrapping a pipe with polyethylene/polyetylene in continuous way,
Cooling the coating and dressing the pipe ends.
Our Services
3LPE coating processing line Quality guarantee period:12 months or 14 months from date of Bill of Lading.
During this period, the seller will provide free service for all problems caused by quality of equipments, however except the problems caused by the buyer .because of wrong operation.
Service:The seller would send technician to the buyer's factory to test the new machine and train people of the buyer. The buyer should pay for round-trip transportation expense, food, accommodation, insurance locally and related salary.
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